Tag Archives: black chain

China best Zinc Plated Electrogalvanized Galvanized Black Oxide Roller Chain Sprocket

Product Description

wheel sprocket

Calculating Torque Requirements for a wheel sprocket Assembly

Calculating the torque requirements for a wheel sprocket assembly involves considering various factors that contribute to the torque load. The torque requirement is crucial for selecting the appropriate motor or power source to drive the system effectively. Here’s a step-by-step guide:

  1. 1. Determine the Load Torque: Identify the torque required to overcome the resistance or load in the system. This includes the torque needed to move the load, overcome friction, and accelerate the load if applicable.
  2. 2. Identify the Sprocket Radius: Measure the radius of the sprocket (distance from the center of the sprocket to the point of contact with the chain or belt).
  3. 3. Calculate the Tension in the Chain or Belt: If using a chain or belt drive, calculate the tension in the chain or belt. Tension affects the torque required for power transmission.
  4. 4. Account for Efficiency Losses: Consider the efficiency of the system. Not all the input power will be converted into output power due to friction and other losses. Account for this efficiency in your calculations.
  5. 5. Use the Torque Equation: The torque (T) can be calculated using the following equation:
    T = (Load Torque × Sprocket Radius) ÷ (Efficiency × Tension)

It’s essential to use consistent units of measurement (e.g., Newton meters or foot-pounds) for all values in the equation.

Remember that real-world conditions may vary, and it’s advisable to add a safety factor to your calculated torque requirements to ensure the system can handle unexpected peak loads or variations in operating conditions.

wheel sprocket

Noise and Vibration in wheel sprocket Configurations

In a wheel sprocket configuration, noise and vibration levels can vary depending on several factors:

  1. Quality of Components: The quality of the wheel sprocket components can significantly impact noise and vibration. Well-manufactured and precisely engineered components tend to produce less noise and vibration.
  2. Lubrication: Proper lubrication of the sprocket teeth and chain or belt can reduce friction, which in turn helps minimize noise and vibration.
  3. Alignment: Correct alignment between the wheel sprocket is crucial. Misalignment can lead to increased noise and vibration as the components may not mesh smoothly.
  4. Tension: Maintaining the appropriate tension in the chain or belt is essential. Insufficient tension can cause the chain to slap against the sprocket teeth, resulting in noise and vibration.
  5. Speed and Load: Higher speeds and heavier loads can lead to increased noise and vibration levels in the system.
  6. Wear and Damage: Worn-out or damaged components can create irregularities in motion, leading to increased noise and vibration.

To reduce noise and vibration in a wheel sprocket setup:

  • Use high-quality components from reputable suppliers.
  • Ensure proper lubrication with appropriate lubricants.
  • Regularly inspect and maintain the system to detect any misalignment, wear, or damage.
  • Follow manufacturer guidelines for chain or belt tensioning.
  • Consider using vibration-damping materials or mounting methods if necessary.

Minimizing noise and vibration not only improves the comfort and safety of the machinery but also extends the life of the components by reducing wear and fatigue.

wheel sprocket

Advantages of Using a wheel sprocket Configuration

Using a wheel sprocket configuration for power transmission offers several advantages over other methods. Here are some key benefits:

1. Efficient Power Transmission:

The wheel sprocket assembly provide a highly efficient method of transmitting power between shafts with minimal energy loss. The teeth of the sprocket mesh with the links of the chain or the teeth of another sprocket, ensuring a positive engagement that reduces slippage and maximizes power transfer.

2. Versatility:

Wheels and sprockets are available in various sizes, configurations, and materials, making them highly versatile components for different applications. They can accommodate a wide range of speed and torque requirements, making them suitable for various mechanical systems.

3. Compact Design:

The compact design of wheel sprocket assemblies allows for space-saving installations in machinery. The concentric arrangement of the components minimizes the overall footprint, making it ideal for applications with limited space.

4. Precise Speed Control:

By selecting sprockets with different numbers of teeth, the gear ratio can be easily adjusted to achieve precise speed control in the driven shaft. This level of control is essential for many applications, such as conveyor systems, where different speeds are required for different processes.

5. High Torque Capacity:

wheel sprocket systems can handle high torque loads, making them suitable for heavy-duty applications. This high torque capacity is especially beneficial in industrial settings where large loads need to be moved or lifted.

6. Smooth and Quiet Operation:

When properly lubricated and maintained, the interaction between the sprocket and the chain or other sprockets results in smooth and quiet operation. This makes wheel sprocket systems preferable in applications where noise reduction is important.

7. Easy Installation and Maintenance:

Installing a wheel sprocket assembly is relatively straightforward, and they require minimal maintenance when used correctly. Periodic lubrication and tension adjustments are typically all that is needed to keep the system running smoothly.

8. Suitable for High-Speed Applications:

wheel sprocket configurations are well-suited for high-speed applications where belts or gears may not be as practical due to limitations in speed capabilities.

In summary, the wheel sprocket configuration offers efficient power transmission, versatility, compactness, precise speed control, high torque capacity, smooth operation, and ease of installation and maintenance. These advantages make it a popular choice in a wide range of mechanical systems and industrial applications.

China best Zinc Plated Electrogalvanized Galvanized Black Oxide Roller Chain Sprocket  China best Zinc Plated Electrogalvanized Galvanized Black Oxide Roller Chain Sprocket
editor by Dream 2024-05-08

China wholesaler Zinc Plated Electrogalvanized Galvanized Black Oxide Roller Chain Sprocket

Product Description

 

Product Description

American standard chain sprocket with teeth hardened

With more than 15 years’ experience, high-precision equipment and strict management system, CIMO can provide sprockets for you with stable quality and best service.
 

Item Sprocket
Standard DIN, KANA, ANSI, ISO, etc
Material C45, stainless steel SS304 & SS316, Cast iron, etc
Bore Pilot bore, finished bore, taper bore
Surface Treatment Black oxided, Zinc plated, Electrophoresis, etc
Heat treatment Teeth inductive hardened HRC45-50
Process Forging, Cutting, Hobbing teeth, CNC Lathe machining

 

European Type 03B, 04B, 05B, 06B, 081B, 083B/084B, 085B, 086B, 08B, 10B, 12B, 16B, 20B, 24B, 28B, 32B
American Type 25, 35, 40, 50, 60, 80, 100, 120, 140, 160, 200, 240

Taper bore sprockets

 
Finished bore sprockets  

Idler sprockets with ball bearing

 

Double simplex sprockets

 

Sprockets with split taper bushings

 

Sprockets with QD bushings

 
Double sprockets for 2 single chains  

Double pitch sprockets   

C2042, C2052, C2062, C2082, C2040, C2050, C2060, C2080
Platewheels for Conveyor chain 20x16mm, 30×17.02mm

Detailed Photos

 

Workshop

 

 

Packaging & Shipping

 

Export wooden box

FAQ

 

Q1: Are you trading company or manufacturer ?
A: We are factory.

Q2: How long is your delivery time and shipment?
1.Sample Lead-times: 10-20 days
2.Production Lead-times: 30-45 days after order confirmed.

Q3: What is your advantages?
1. The most competitive price and good quality.
2. Perfect technical engineers give you the best support.
3. OEM is available.

 

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Standard Or Nonstandard: Nonstandard
Application: Motor, Electric Cars, Motorcycle, Machinery, Agricultural Machinery, Chain
Hardness: Hardened Tooth Surface
Manufacturing Method: Cut Gear
Toothed Portion Shape: Sprocket
Material: Steel C45
Customization:
Available

|

Customized Request

wheel sprocket

Safety Precautions for Working with wheel sprocket Systems

Working with wheel sprocket systems involves potential hazards, and it’s essential to follow safety precautions to prevent accidents and injuries. Here are some safety measures to consider:

  • Proper Training: Ensure that anyone working with the wheel sprocket systems is adequately trained in their operation, maintenance, and safety procedures.
  • Use Personal Protective Equipment (PPE): Always wear appropriate PPE, such as safety glasses, gloves, and protective clothing, to protect against potential hazards.
  • Lockout/Tagout: Before performing any maintenance or repair work on the system, follow lockout/tagout procedures to prevent accidental startup or energization.
  • Keep Work Area Clean: Maintain a clean work area and remove any debris or obstacles that could interfere with the operation of the system.
  • Inspect Regularly: Regularly inspect the wheels, sprockets, and chains for signs of wear, damage, or misalignment. Address any issues promptly.
  • Ensure Proper Lubrication: Adequate lubrication of the sprockets and chains is crucial for smooth operation and to reduce friction and wear.
  • Check Tension: Verify that the chain tension is within the recommended range. Too loose or too tight tension can lead to operational problems.
  • Avoid Loose Clothing: Keep long hair, loose clothing, and jewelry away from moving parts to avoid entanglement.
  • Follow Manufacturer’s Guidelines: Adhere to the manufacturer’s guidelines and recommendations for installation, operation, and maintenance of the wheel sprocket system.
  • Use Guards and Enclosures: Install appropriate guards and enclosures to protect against contact with moving parts.
  • Safe Handling: When transporting or handling heavy wheels or sprockets, use proper lifting techniques and equipment.

Prioritizing safety when working with wheel sprocket systems is essential to prevent accidents and maintain a safe working environment. Always be vigilant, follow safety protocols, and address any concerns promptly to ensure the well-being of everyone involved.

wheel sprocket

Using a Belt Sprocket in Place of a Chain Sprocket with a Wheel

Yes, in many cases, a belt sprocket can be used in place of a chain sprocket with a wheel, provided that the system is designed to accommodate the change.

Both chain sprockets and belt sprockets serve the same fundamental purpose of transferring rotational motion and power between the wheel and the driven component. However, there are some important considerations to keep in mind when replacing a chain sprocket with a belt sprocket:

  • Alignment: Belt sprockets and chain sprockets must be aligned properly with the wheel to ensure smooth and efficient power transmission. Any misalignment can cause premature wear and reduce the system’s overall performance.
  • Tension: Chain-driven systems require specific tension to prevent slack and maintain proper engagement between the sprockets and the chain. Belt-driven systems, on the other hand, require appropriate tension to prevent slippage. Ensuring the correct tension for the specific type of sprocket is crucial for reliable operation.
  • Load Capacity: Consider the load capacity and torque requirements of the system when selecting a belt sprocket. Belt sprockets may have different load-carrying capabilities compared to chain sprockets, and using the wrong type can lead to premature wear or failure.
  • Speed and RPM: Belt-driven systems may have different operating speeds and RPM limits compared to chain-driven systems. Ensure that the selected belt sprocket can handle the desired rotational speed without exceeding its design limitations.
  • System Design: Changing from a chain-driven system to a belt-driven system (or vice versa) may require modifications to the overall system design, including the size of the sprockets and the layout of the system. Consult with an engineer or a qualified professional to ensure that the replacement is appropriate and safe.

Overall, replacing a chain sprocket with a belt sprocket can be a viable option in certain applications. However, it’s essential to consider the factors mentioned above and evaluate the compatibility of the new sprocket with the existing system to achieve optimal performance and longevity.

wheel sprocket

Working Principle of a wheel sprocket System

In a wheel sprocket system, the sprocket is a toothed wheel that meshes with a chain or a belt to transmit rotational motion and power from one component to another. The working principle can be explained in the following steps:

1. Power Input:

The system begins with a power input source, such as an electric motor or an engine, that generates rotational motion or torque.

2. Sprocket and Chain/Belt:

The power is transferred to the sprocket, which is mounted on a shaft. The sprocket has teeth that fit into the gaps of the chain or engage with the teeth of the belt.

3. Chain/Belt Movement:

As the sprocket rotates, it pulls the chain or belt along with it due to the engagement between the teeth. This movement is transmitted to the connected component, which could be another sprocket, a wheel, or any other part of the machinery.

4. Power Output:

The rotational motion or power is then delivered to the connected component, which performs a specific function depending on the application. For example, the power could be used to drive a conveyor belt, rotate the wheels of a vehicle, or operate various industrial machines.

5. Speed and Torque:

The size of the sprocket and the number of teeth, along with the size of the chain or belt, determine the speed and torque ratio between the input and output components. Changing the size of the sprocket or using different-sized sprockets in the system can alter the speed and torque characteristics of the machinery.

6. Efficiency and Maintenance:

Efficient power transmission relies on proper alignment and tension of the chain or belt with the sprocket. Regular maintenance, such as lubrication and inspection, is essential to ensure smooth operation and prevent premature wear or damage to the system.

The wheel sprocket system is widely used in various applications, including bicycles, motorcycles, industrial machinery, agricultural equipment, and more, where efficient power transmission and motion control are required.

China wholesaler Zinc Plated Electrogalvanized Galvanized Black Oxide Roller Chain Sprocket  China wholesaler Zinc Plated Electrogalvanized Galvanized Black Oxide Roller Chain Sprocket
editor by CX 2024-02-07

China high quality White POM Plastic Conveyor Chain 60p Drive Chain Black RS40p Keel Nylon Chain

Product Description

Sushi Chain Plate Crescent-shaped Chain Plate Chain Buffet Drinking Rotisserie Conveyor Belt Food Grade Conveyor Belt

Product Paramenter
POM Plastic Sushi Rotary Chain Plate 140mm Width Sushi Rotary Chain Plate Small Hot Pot Chain Plate is mainly suitable for 360° rotary conveying in catering and hot pot buffet assembly lines.
CC610 small hot pot chain plate The small hot pot chain plate is mainly suitable for 360° rotating conveying in catering and hot pot buffet assembly lines. 
It is white, the pin shaft is stainless steel Packing: 13 pieces/m Width: 178mm Small hot pot chain plate Speed: 50m/min Lubricant, 25m/min Desiccant Working load: 4800N, * Conveying length: 15m min
Hot pot chain plate material: POM, the color is white, the pin shaft is stainless steel Packaging: 13 pieces/m Width: 178mm. Small hot pot chain plate speed: 50m/min Lubricant, 25m/min Desiccant Working load: 4800N, conveying length: 15m Plastic chain plate material pom; pitch 38.1mm, suitable for chain plate conveying line, industrial automation assembly line and food and beverage conveying industry; 
plastic chain model: RS60P RS50P RS40P RS35P And scraper plastic chain and double tooth plastic chain
Other styles contact customer service for customization

Sushi Chain Material

POM/UPE or other materials

Sushi chain Color

 red,yellow,green,blue,gret or custom color with big quantity

Sushi chain process

Moulding injection

Sushi chain Features

 Ready mold , for Food contact , easy assembly and disassembly

Sushi chain Function

convey sushi food dishes in Sush store

Sushi chain Density

 1.5g/cm3

Sushi chain Size

 13 pcs per meter

Sushi chain life

 8 – 10 years

Sushi chain packing

see order quantity in different size of cartons

Payment

50% T/T in advance, 50% T/T before delivery

Place of origin

GuangZhou, China (Mainland)

Delivery

According to the orders, usually 5-15 days

Hot uhmwpe manual sushi maker

1.Description:
UHMW-PE(Ultra high Molecular Weight Polyethylene)is a thermoplastic engineering plastic with the average
molecular weight more than 9.2 million (100% Virgin UHMW-PE Raw Material). This kind of material with 5 top performance of high-wear-resistance, good-chemical resistance, low-temperature resistance, self-lubrication and high-impact resistance, which is regarded as a “surprised” engineering plastic of excellent comprehensive capacity and competitive price. HangZhou Engineering Plastics Industries (Group) Company has studied and applied this material in many industries for many years. And we know that it has the following main characteristics:
2.Characteristics:
1. Very high-wear resistance, 7 times wear resistance than steel, 4 times than PTFE
2. Very high anti-impact resistance, 2 times impact resistance than PC, 5 times than ABS.
3. Good self-lubrication, the same as PTFE, better than steel and brass appended lubricating oil.
4. Good anti-corrosion resistance, it has very stable chemicals property and can endure the corrosion of all kinds of corrosive medium and organic solvent in certain rang of temperature and humidity.
5. Very high-inadhesion resistance, the surface of product hardly affixes other material.
6. Very high-impact resistance, 10 times impact resistance than PA66, 8 times than PTFE.
7. Good low temperature resistance, in liquefied nitrogen (- 196ºC), it still has the prolongation.
  few other materials can reach to this performance.
8. Non-toxic and clean property, UHMW-PE material that made by HangZhou Engineering Plastics Industries (Group) Company, which meets the Food and Drug Administration (FDA) and United States Department of Agriculture (ASDA) permit to apply in food and medicine fields.

The parameter list of uhmwpe manual sushi maker 

Model                   uhmwpe manual sushi maker
Material Uhmwpe,Polycarbonate,etc
Thickness 5-100mm or customized
Length 2M or customized 
Color Black,White or customized
OEM & ODM Yes
Certification ISO9001,SGS,FDA,RoHS,Test Report,ect.
Free Sample Yes
Density 0.98g/ cm3
Shape sheet, rod, tube, gear, pulley, guide rail……or according to your demand
Packing Plastic bags,Cartons,Wodden case,Pallet,Container,ect.
Advantage 1.One stop procurement
2. professional free design
3. OEM&ODM suport
4. low MOQ
5. fast delivery
6. free sample 

 

The Main Properties of UHMW-PE 

Property  Item No. Unit Value
Mechanical Properties 1 Density g/cm3 0.94-0.96
2 average molecular weight g/mol  9.2X106
3 Tensile strength (23ºC in air) MPa 22
4 Breaking strength MPa 42
5 Tensile strain at break % 600
6 Charpy impact strength (notched) mJ/mm2 No break
7 Ball indentation hardness N/mm2 42
8 Shore D hardness D65
9 Abrading(sand slurry experiment)             — 100
  10 Coefficient of Friction              — 0.09~0.1

General application
1. Suitable for transportation and filling of hot pot restaurants, beverages, food, cosmetics, etc.
We strictly check in terms of product quality, each part or machine has been well tested by our QC department to make sure it can work well before packing.
1.Our Sushi chain are made of highperformance plastic POM materials,it is durable,food grade and wear resistance,using in sushi store all over the world,we provide Sushi transmission whole set solution 2. We supply different plastic chain conveyor systems for pallet systems (single and twin track). All are easily assembled with regular hand tools to quickly get your chosen conveyor system up and running.
3. The conveyor systems are based on a close- fitting, multiflex plastic chain conveyor that gives a straight,horizontal and vertical running capability. Tight horizontal bends allow routing close to
machines,saving floor space. The conveying systems have tight vertical bends to save floor space  by enabling multilevel transportation and make access easy for operators.
We can also customize toothed keel chains
Toothed chains have a complete range, mainly used in the transportation of various foods, beverages and various items. The material of the toothed chain: POM, the color is white, the pin of the toothed chain is stainless steel. Maximum speed of toothed chain: 80 m/min lubricant, 50 m/min desiccant
Operating ambient temperature of the toothed chain: -40-90°C
Toothed chain working load: 2100N
The maximum conveying length of the toothed chain: 12 meters
The minimum radius R of 63/83 toothed chain is 150mm, and the minimum turning radius R of 103/146 toothed chain is 250mm
The advantage of engineering plastic chain plate is that it has a high friction coefficient, high mechanical strength, strong impact resistance, and self-lubricating performance. In the long-term operation of the chain plate conveyor, even if there is no lubricating oil , It can also perform good operation, which brings great convenience to the maintenance of the chain conveyor. It is often made into special chain plates for Tetra Pak bags and sushi chains, etc. Engineering plastic chain plates are widely used in the subsequent packaging production lines of pharmaceutical processing, food processing, dairy production, beverage production, etc., and the specific width of engineering plastic chain plates is determined according to the volume and conveying width of the packaged products. design. According to the different space layout requirements of the production enterprise, the design of straight plate chain and turning pull chain is often used to adapt to the utilization efficiency of the production enterprise for the working space.
Can be customized according to your requirements of various conveyor chain plate

1.We can provide customization in different structure, size,logo and package so long as you provide design.
   We also can provide ODM service
2.We can customize all kinds of Engineering plastics products according to customers’drawings or samples.

Application

We have a professional engineer team to design custom parts for your needs , we also have ready-made standard moulds that can save your cost and time . We offer ODM/OEM service, Production Design and Mould Design base on your requirement . Providing the sample before mass production , ensure all is OK for you .

If you have any problems or want to get the quoted price of any plastics or machined components, please feel free to contact us. Our engineers will reply to you as soon as possible.

A wide range of injection mold options
Our products cover auto parts mold, electrical appliances injection mold, medical machinery and so on. We provide products and services to more than 60 countries and regions in the world, including Europe, the United States and Southeast Asia.
Our Factory
Our factory has 100 sets of precision processing equipment, welcome to visit our factory!

The factory covers an area of 10,000 square CHINAMFG Production equipment has the original American imported Haas CNC machining center, wire-electrode cutting, electrical discharge machine,Perforating machine, injection molding machine, CNC milling machine,CNC hobbing machine, CNC lathe, CNC milling machine, CNC lathe, CNC milling machine, grinding machine and other machinery and equipment.
One-stop Service
OEM, ODM, Customization service,Reasonable and competitive price,Design for Manufacturability (DFM) analysis with every quote,Short Delivery Time.
Reliable mold expert 15+ years’ experience, Cooperated with many world famous brands for many years, Specialize in large and complex injection mold making, One-stop service from design to production.

Certification
Companies strictly enforce the ISO9001(2008)international quality certification system, the product quality conforms to the eu RoHS standard.

Professional team

Our company is developing in the mode of quality for survival, brand for development and customer’s demand, welcome new and old customers to visit our factory for guidance.

Client Witness

Our Exhibition & CCTV Interview

Buying Instructions
Q1. Can samples be produced?
A1. Yes
Q2. What is the accuracy of the products processed by the drawings?
A2. Different equipment has different accuracy, generally between 0.05-0.1
Q3. What craftsmanship do you have for processing accessories?
A3. According to different products, different processes are used, such as machining, extrusion, injection molding, etc.
Q4. What are your processing equipment?
A4. CNC machining center, CNC lathe, milling machine, engraving machine, injection molding machine, extruder, molding
machine
Q5. Can you help assembling the product after it is made?
A5. It’s okay
Q6. What certifications or qualifications does your company have?
A6. Our company’s certificates are: ISO, ROHS, product patent certificates, etc.
Q7. Can injection products be surface treated? What are the surface treatments?
A7. It is ok. Surface treatment: spray paint, silk screen, electroplating, etc. 

Material: PE
Density: 0.98
Color: White, Black, Green, Yellow, Blue, Red
Shape: as Your Required
Size: Custom
Thickness: 1-300mm
Customization:
Available

|

Customized Request

drive chain

How does the design of a drive chain affect its efficiency and performance?

The design of a drive chain plays a crucial role in determining its efficiency and performance characteristics. Here is a detailed explanation:

The efficiency and performance of a drive chain are influenced by several design factors that are carefully considered during its development:

  • Chain Pitch and Size: The pitch and size of the chain links affect the load-carrying capacity, efficiency, and overall performance of the drive chain. A proper balance must be struck between chain size and strength to ensure optimal power transmission while minimizing friction and energy losses.
  • Roller Design: The shape and dimensions of the chain’s rollers impact its efficiency and performance. Well-designed rollers reduce friction and wear by promoting smooth rolling motion between the chain and the sprocket teeth. They also contribute to improved power transmission and reduced noise levels.
  • Plate and Pin Design: The shape and material of the chain’s plates and pins influence its strength, durability, and flexibility. Properly designed plates and pins ensure reliable power transmission, resistance to wear, and the ability to accommodate shock loads and varying torque conditions.
  • Sprocket Profile and Tooth Design: The design of the chain’s sprockets is critical for efficient power transmission. Sprockets with accurately machined teeth and suitable profiles minimize friction, ensure proper engagement with the chain, and facilitate smooth chain articulation. Well-designed sprockets reduce wear, noise, and energy losses.
  • Lubrication Features: Drive chain design often incorporates lubrication features such as oiling holes or grooves to facilitate proper lubricant distribution along the chain’s moving parts. Well-designed lubrication features ensure effective lubrication, reduce friction, prevent wear, and enhance the chain’s overall efficiency and lifespan.
  • Material Selection: The choice of materials for the chain’s components, such as the rollers, plates, pins, and bushings, significantly impacts its efficiency and performance. The selected materials must possess appropriate strength, wear resistance, and fatigue resistance to withstand the operating conditions and demands of the application.
  • Tensioning and Adjustment Mechanisms: Drive chain design often includes mechanisms for tensioning and adjusting the chain’s tension. Properly designed tensioning systems ensure optimal chain tension throughout its operation, promoting efficient power transmission, reducing chain vibration, and extending the chain’s service life.

A well-designed drive chain minimizes energy losses due to friction, reduces wear, and optimizes power transmission efficiency. It provides smooth and reliable operation, reduces noise levels, and contributes to the overall performance and longevity of the power transmission system.

It is important to note that drive chain design should consider the specific requirements and constraints of the application, including load capacity, speed, environmental conditions, and maintenance considerations. Regular inspection, lubrication, and proper tensioning are essential for maintaining the efficiency and performance of the drive chain over time.

By incorporating efficient design principles and considering the various factors that influence performance, manufacturers can produce drive chains that offer high efficiency, reliable power transmission, extended service life, and optimal performance in their intended applications.

drive chain

Can a drive chain be used in heavy-duty industrial applications?

Yes, drive chains are commonly used in heavy-duty industrial applications due to their ability to handle high loads, endure harsh environments, and provide reliable power transmission. Here is a detailed explanation:

In heavy-duty industrial applications, where large machinery and equipment are involved, drive chains offer several advantages:

  • Load Capacity: Drive chains are designed to handle heavy loads, making them suitable for industrial applications that require the transmission of substantial power and torque.
  • Durability: Drive chains are known for their durability and ability to withstand demanding conditions. They are designed to resist wear, fatigue, and shock loads, providing reliable performance over extended periods.
  • Harsh Environment Resistance: Industrial environments can expose machinery to extreme temperatures, dust, dirt, moisture, and chemicals. Drive chains are designed to withstand these harsh conditions, ensuring reliable operation and minimizing the risk of failure.
  • Flexibility and Adaptability: Drive chains offer flexibility in terms of design and customization. They can be adapted to various industrial applications, including conveyors, heavy machinery, material handling systems, and more.
  • Cost-Effective Solution: Drive chains are generally cost-effective compared to other power transmission systems. They provide reliable performance at a competitive price point, making them a preferred choice for heavy-duty industrial applications.

It is important to select the appropriate drive chain type, size, and material for the specific heavy-duty industrial application. Additionally, proper maintenance, including regular inspection, lubrication, and tension adjustment, is essential to ensure optimal performance and longevity of the drive chain in heavy-duty industrial environments.

drive chain

Can a drive chain be repaired or does it need to be replaced?

When a drive chain is damaged or worn, the extent of the issue determines whether it can be repaired or needs to be replaced. Here are some considerations:

A drive chain can be repaired in certain situations:

  • 1. Individual Component Replacement: If only a few links, rollers, or plates are damaged or worn, it is possible to replace those specific components. This approach is more common with roller chains that have removable pins or quick-connect links.
  • 2. Chain Shortening: In some cases, a drive chain may become too long due to elongation. If the elongation is within an acceptable limit and the remaining chain is in good condition, the chain can be shortened by removing links and reconnecting the ends.

However, in many instances, a worn or damaged drive chain needs to be replaced entirely:

  • 1. Excessive Wear: If the chain has elongated beyond the manufacturer’s recommended limit, shows widespread wear, or has significant damage to multiple components, it is best to replace the entire chain for optimal performance and safety.
  • 2. Significant Damage: If the chain has suffered severe damage, such as breakage, deformation, or corrosion, it is generally safer and more practical to replace the chain rather than attempting repairs.
  • 3. Maintenance Convenience: Drive chains require proper alignment, tension adjustment, and lubrication to function optimally. If the chain has been in use for a long time or requires frequent repairs, replacing it with a new chain may be more convenient and cost-effective in the long run.

It is important to assess the extent of the damage, consult the manufacturer’s guidelines, and consider the cost, time, and safety implications before deciding whether to repair or replace a drive chain.

China high quality White POM Plastic Conveyor Chain 60p Drive Chain Black RS40p Keel Nylon Chain  China high quality White POM Plastic Conveyor Chain 60p Drive Chain Black RS40p Keel Nylon Chain
editor by CX 2023-11-07

China black olives sliced bike chain sprocket

Storage Kind: dry
Style: New
Specification: h2o and salt
Variety: Olive, Glass Jar
Shelf Life: 36
Solution Variety: Tropical & Sub-Tropical Fruit
Manufacturer: 2brother4olives
Substances: olives and salt and citric acid
Articles: olives
Deal with: Egypt
Instruction for use: pizza
Variety: MANZANILLA
Color: inexperienced
Cultivation Kind: Organic and natural
Maturity: njool
Dimension (cm): 220
Excess weight (kg): 15
Product identify: Green Pitted Olives
High quality: Exceptional
Deal: twelve Glassjar 720 Ml
Storage way: Great TERMPERTION
Flavour: Perfectly Well balanced Flavor
Web Bodyweight: 160 KG
Certification: ISO
Texture: Fleshy Pulp
Eating plans: Vegan
Packaging Specifics: A10DRUMSTINSPAILSEASY OPENPLASTIC JARS
Port: alexandria

Specification

itemvalue
Storage Varietydry
StyleFresh
Specificationwater and salt
TypeOlive
Shelf Existence36
Product KindTropical & Sub-Tropical Fruit
Manufacturer2brother4olives
Ingredientsolives and salt and citric acid
Contentolives
AddressEgypt
Instruction for usepizza
VarietyMANZANILLA
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Size (cm)220
Weight (kg)15 LFV engine accessory exhaust camshaft is For Chevrolet CP3 Cruz EG3 Malibu EG5 Malibu XL Buick CP4 CP6 CZPT 2015-2019 HKD,GBP,CNY,CHFAccepted Payment Variety: T/T,L/C,D/P D/A,MoneyGram,Credit score Card,PayPal,Western Union,Income,EscrowLanguage Spoken:English,Spanish,Portuguese,Arabic,French,Russian,Italian

Select sprocket

If you are in the market for a new sprocket, there are several factors to consider. There are two basic types of sprockets: roller sprockets and flat bore sprockets. Each has its pros and cons, so it’s important to choose the right one for your needs.sprocket

Roller sprocket

A roller sprocket is a mechanical device used to turn a rotating shaft. The size of the sprocket depends on its speed and the size of the chain. It has a wide range of applications. In addition, it is a versatile mechanical device that is an excellent choice for a variety of applications.
To understand the design of a roller sprocket, you can draw an outline on a piece of paper and draw the radius of the roller. This will help you understand how your teeth are configured. For example, if the teeth of the sprocket are round, the rollers will have a semi-circular profile. Likewise, if the roller is linear, the arc will be tangent to the base circle. This will ensure smooth movement of the rollers, while also transmitting rotational motion with high precision.
The length of the roller chain varies depending on the drive type. In adjustable center drives, the chain should be replaced at 3% elongation, while fixed center drives should be replaced at 15% elongation. You can also check the chain condition of the sprocket by pulling the chain out of the larger sprocket. If the chain is moving off the larger sprocket, it is time to replace the roller chain. Neglecting this aspect can result in damage to the sprocket.
The present invention relates to the manufacture of chain drive sprockets with a backlash-free mechanism. This is achieved by providing a center-to-center offset between the sprocket and roller connection lines. The resulting chain drive is backlash-free and allows full contact between the rollers and teeth.
Roller sprockets are critical components to ensure maximum efficiency and uptime. Its dimensions—bore bore, hub diameter, and through-hole length—are important. Additionally, the size of the roller sprockets varies according to the chain pitch, which is the distance between the centers of the roller pins.
sprocketRoller sprockets can be made of different materials, depending on their purpose. Most sprockets are made of metal or reinforced plastic. Some have bosses, some are shaped like wheels. Sprockets can be made of easily machined steel or resin. Different types of chains will engage different sprockets.
In addition to being used to mesh with chain drives, roller sprockets come in many different styles and bores. They are versatile and are often used with roller chains. Some are made of 1045CD carbon steel and have hardened teeth. Additionally, they are fully ANSI B29.1 compliant and some are manufactured for OEMs and aftermarket suppliers.

Flat hole sprocket

Flat bore sprockets are sprockets that are not specially machined. Flat bore sprockets do not have set screws, keyways or other special features. These features often require additional machining prior to installation. An important thing to keep in mind when buying a flat bore sprocket is the maximum bore. This refers to the maximum size that can be drilled without compromising structural integrity. Such measurements are usually listed in supplier directories.
Flat bore sprockets are available with standard bore or metric bore. Sprockets are used with specific chains. All chains are manufactured to a standard called “pitch”. The pitch is the distance from the center of one needle to the center of the next needle.sprocket

Steel split sprocket

Steel split sprockets can be used in a variety of industrial applications. These sprockets can be used in a range of applications, from forestry and mining to food and plastics processing. These types of sprockets are available in a variety of bores, tooth counts, and sprocket styles. Some types are also abrasion resistant.
There are several manufacturers that offer steel split sprockets. Made from high carbon steel, they are available in split, solid and removable rim versions. These sprockets are also suitable for hydraulic or pneumatic systems. Some manufacturers also offer service and support, including life cycle performance analysis, customer part numbers, and barcodes.
Split sprockets are ideal for applications where the drive shaft is large and multiple sprockets are mounted on the same shaft. For example, large conveyor chain sprockets may require the use of a crane to install and may result in increased downtime. Split sprockets also make installation in tight spaces easier. They can also be easily assembled without disassembling the shaft assembly.
Split sprockets are available in stock and custom sizes. small Stainless steel sprockets are also available, as are split flat top conveyor sprockets. They are commonly used in conveyors and robotic systems. Certain types of sprockets are suitable for specific applications, including woodworking, food processing, and woodworking.
Dimensions of split sprockets may vary by application. For example, split hub sprockets can range from one-half inch to one-tenth of an inch. Additionally, split hub sprockets have bolt circle diameters ranging from three-quarters to thirteen inches.

China black olives sliced     bike chain sprocketChina black olives sliced     bike chain sprocket
editor by czh 2023-02-12

China supplier China supplier Wholesale 05B 06B 08B 10B agricultural machinery driving sprocket with teeth hardened and black oxide did chain and sprocket kit

Guarantee: 3 many years
Relevant Industries: Producing Plant, Equipment Fix Stores, Meals & Beverage Manufacturing unit, Farms, Retail, Printing Shops
Tailored assist: OEM
Material: Metal
Normal: ANSI
Product name: Chain Sprocket
Software: Transmission Device
Floor treatment method: Sharpening
Coloration: Nature
Warmth remedy: Difficult Tooth
Use: Indurstry
Processing: Forging-Machining-Hobbing
Size: Customized Acknowledged
Tooth: 8-120T
Sort: Double
Packaging Information: 1. Industrial packing: Bubble luggage, carton, picket box for protected deal 2. As the customers’ specifications
Port: ZheJiang HangZhou

We manufacture numerous chain sprocket and have strong processing potential to ensure great top quality and aggressive price tag.
one. American Regular, European Requirements, Japanese Standards
2. Pilot bore, completed bore, taper bore and unique bore accessible
3. Vibrant surface and high precision
4. Innovative warmth treatment and area treatment crafts
five. Far better top quality and competitive cost.
6. Substance C45(1045), low carbon steel, 40Cr, 20CrMnTi, stainless steel such as SS316L, SS316, SS304, SS420, copper etc. offered
7. Common sea deserving deal to Europe and American
eight. Substantial speed electronic gear hobbing equipment to promise the teeths top quality
nine. Corrosion resistance treatment obtainable
10. Control on tolerance and straightforward to set up
eleven. Good materials and very good remedy to make certain lengthy daily life span
12. OEM/ODM welcome

Merchandise Metal roller chain sprockets
Teeth 9T- 120T
Sprockets Kind

(The photographs is as
beneath)

Type A sprockets :Plate (without Hub)
Variety B sprockets:A single side with hub
Kind C sprockets: Double side with hub
Completed bore sprockets:With the internal hole ,keyway and screw
Sprockets Dimensions ANSI: 25/35/41/40/50/sixty/eighty/a hundred/one hundred twenty/a hundred and forty/160/a hundred and eighty/200/240
DIN/ISO:04C/06C/085/08A/10A/12A/16A/20A/24A/28A/32A/36A/40A/48A
DIN/ISO:04B/05B/06B/08B/10B/12B/16B/20B/24B/28B/32B/36B/40B/48B/56B,
Matrial: Alloy Steel, Carbon Metal, Stainless Metal,Aluminum, Copper, Brass
Warmth Treatment Hardening and Tempering, Large Frequency Quenching, Carburizing Quenching
Surface area Treatment method Galvanizing/Zinc Plating, chrome plated, Black oxide Treatment method
Procedure Forging, Hobbing, Precision machining,
OEM Supported
MOQ 1 piece

Roller Chain Sprocket Completed Bore Sprockets Chain sprocket or sprocket-wheel is a profiled wheel with teeth, or cogs, that mesh with a chain, observe or other perforated or indented material. The title ‘sprocket’ applies normally to any wheel upon which radial projections engage a chain passing more than it. It is distinguished from a gear in that sprockets are by no means meshed collectively straight, and differs from a pulley in that sprockets have teeth and pulleys are easy.Sprockets are utilised in bicycles, motorcycles, vehicles, tracked cars, and other machinery both to transmit rotary movement between 2 shafts exactly where gears are unsuitable or to impart linear movement to a monitor, tape and so on. Maybe the most frequent type of sprocket could be discovered in the bicycle, in which the pedal shaft carries a large sprocket-wheel, which drives a chain, which, in flip, drives a small sprocket on the axle of the rear wheel. Early automobiles were also mostly pushed by sprocket and chain mechanism, a exercise mostly copied from bicycles. Generation Circulation
Relevant Merchandise
Business Details HangZhou Kingwork Gears And Sprockets Sector Co., Ltd. was set up in 1998,Early specializes in gears and sprockets processing . Based mostly on client demands,Given that its establishment, we have been serving buyers with a specialist, rapid and enthusiastic attitude. In modern years, it has served consumers in all walks of lifestyle,Identified and dependable by buyers. In purchase to boost much more services high quality,Migration from 2002 to the new plant so significantly,And the introduction of Japanese and German equipment and tests products,In response to the quick altering demands of the occasions and a lot more. Integrity-based, consumer very first, top quality initial Is the company’s business philosophy,Any merchandise is developed with the maximum regular high quality,In buy to fulfill the requirements of buyers, we try out our greatest to total,The customer’s affirmation is also our biggest enthusiasm to work challenging forward.
Our Services
1.Aggressive value(Manufacturing facility direct sale )2.Higher top quality.3.Very best sfter-sale services. (We have a expert following-sale team)4.Take Trade Assurance.5.ODM/OEMPackaging & Delivery
1.Most of the normal types are in stock which we can send out in 3-10 days soon after inspection and bundle.
two. Custom-made products shipping and delivery time need to be determined in accordance to the variety.

Packing: Plastic bag+Carton+Wood circumstance.

FAQ Q: Are you buying and selling company or producer ?A: We are manufacturing facility.Q: How prolonged is your shipping and delivery time?A: Generally it is 7-ten days if the merchandise are in inventory. or it is fifteen-20 days if the goods are not in stock, it is in accordance to amount.Q: Do you offer samples ? is it free or additional ?A: Indeed, we could supply the sample for free of charge demand but do not pay the value of freight.Q: What is your conditions of payment ?A: Payment=1000USD, 30% T/T in advance ,equilibrium before shippment

Contact Us:
Welcome your e mail, get in touch with and enquiry!

Sprocket Basics

When it comes to sprockets, it’s important to understand the basics of design. This includes chain size and number of teeth. The number of teeth will vary depending on the type of chain and application. When determining the number of teeth, the angle between the teeth should be at least 360 degrees.
sprocket

size

There are many factors to consider when choosing the correct sprocket size. The first thing to do is to determine if the sprocket is a double sprocket or a single sprocket. Also available in a variety of sizes. To determine the exact size, you should measure the distance between the grooves of the sprocket teeth and their opposite tooth slots. The distance between these two points is called the caliper diameter.
The size of the sprockets also varies depending on the type of chain. Large sprockets have arms, while smaller sprockets usually don’t. The arms reduce weight and inertia, making them more economical to operate. Some sprockets also have openings, which make them easier to assemble and disassemble. Some sprockets are also plated for a stronger construction. Some sprockets are manufactured with flame or induction hardened parts.
Sprockets are often used in conveyors, pallet conveyors and other conveying systems. The size of the sprocket should match the size of the chain. A caliper will help you determine if the sprocket has worn teeth. Another way to identify worn sprockets is to measure their diameter.
In addition to size, sprockets should have the correct pitch and center distance. This will help keep the roller chain taut. The chain should be clean and properly lubricated. There should be a small gap between the pin and bushing so that oil can pass through the sprocket and chain. In addition to this, the center-to-center distance between the chain and the sprocket should be at least 1.5 times the diameter of the sprocket.
The chain should have at least 17 teeth, which is common in the industry. Having smaller spacing will reduce mechanical losses and noise. However, larger sprocket sizes are best for applications with higher workloads.

Material

Sprockets are mechanical parts that mesh with the chain to move the chain. It is made of metal or reinforced plastic and usually resembles a gear. It is a gear design for a specific type of chain. Most sprocket and chain systems work the same way, although they vary in material and pitch.
There are three basic types of sprockets: single-strand, double-strand, and triple-strand. The length and number of teeth for each type are specified by various standards. For reference, the ISO-DIN standard is shown. Most sprockets are made of alloy steel and are case hardened and tempered in the tooth area. They also have a hub and a key for mounting.
Metal sprockets can be made of steel or aluminum alloys. While steel is a more durable material, aluminum sprockets are more attractive. Steel is the best material for long rides, while aluminum sprockets are better for casual riding.
In addition to automotive and industrial applications, sprockets are used in oil and gas, textile machinery, instrumentation and mechanical transmission. Many types of sprockets are interchangeable with each other. For added protection, they can also be galvanized to prevent rust. The main methods of galvanizing sprockets are hot-dip galvanizing and electro-galvanizing.
Sprockets are usually made of steel or aluminum. Their design is similar to that of gears, although they are more widely spaced than their counterparts. They can also span longer distances than gears, allowing them to be used for power transmission.
sprocket

Function

A chain drive is a common type of mechanical transmission in which sprockets are used to help reduce the speed of a moving object. Sprockets can have horizontal, vertical or inclined pitch and are usually used in pairs. The teeth of the sprocket mesh with the rollers on the drive chain, reducing the speed. These sprockets are usually made of metal, but can also be made of plastic or composite materials.
The role of the sprocket is to transmit motion from the output shaft of the engine to the rear wheels. For this, the front sprocket needs to rotate at the same speed as the engine output shaft. It can be mounted either on the drive track or on the front of the vehicle. A third sprocket can be connected to the drive track. In addition, the front sprocket is used to pull the drive chain. This will help transfer power from the engine to the rear wheels, allowing the motorcycle to travel forward. The side plates of the chain also help transmit chain tension.
The bushings are subjected to the tension applied to the chain as it passes through the sprockets thousands of times per minute. This puts pressure on the pin inside the bushing. Additionally, the pins must withstand bending and shearing forces transmitted from the plate to the bushing. The pins must also withstand impact and have high tensile strength. If the pin is worn, it will need to be replaced or repaired.
Sprockets power the chain-driven motion system and carry heavy loads. Proper selection of sprockets can prevent damage to your equipment. To do this, you need to select the appropriate sprocket based on the type of assembly and system specification.
sprocket

maintain

Sprocket maintenance is an important part of motorcycle maintenance. Failure to do so will result in frequent chain changes and additional costs. Regular maintenance of your chain will help ensure your chain will last 30,000 miles or more. By comparison, a poorly maintained chain only lasts 10,000 miles.
Checking the sprocket is very easy. First, remove the chain and align it. Next, check for any foreign objects. If you see a damaged sprocket, you need to replace it. If you can’t replace a worn sprocket, you can buy a new chain. However, the new chain will not last as long as the old one.
Check for signs of rust. Rust can form on the chain due to exposure to humidity and heat. When the pins or rollers get rusted, the seals are damaged. If the pins or rollers are rusted, it’s time to replace the chain.
Regular maintenance of the chain is important to prevent kinks and slippage. This can cause excessive wear on the sprockets and chain. If the teeth are worn, the chain will not be able to properly grip the sprocket, resulting in difficult shifting and severe vibration.
If your chain is several years old, it is important to lubricate it every few months to prevent rust. It is also important to clean the chain thoroughly before lubricating to keep it clean and lubricated. Non-petroleum-based cleaners can help remove grit that may have built up. If you use the chain for a long time, you will need to clean it every 300-600 miles.

China supplier China supplier Wholesale 05B 06B 08B 10B agricultural machinery driving sprocket with teeth hardened and black oxide     did chain and sprocket kitChina supplier China supplier Wholesale 05B 06B 08B 10B agricultural machinery driving sprocket with teeth hardened and black oxide     did chain and sprocket kit
editor by czh

High Cost China Precision Roller Chain China Manufacturer ANSI standard black 40Mn C2050H/210AH

High  Cost  China Precision Roller Chain China Manufacturer ANSI standard black 40Mn C2050H/210AH

Detail Information

Transmission roller chain- C2050H/210AH Double pitch transmission chains Types

Short pitch transmission Chains Specifications

DIN/ISO Chain NO ANSI Chain NO Pitch(mm) Wideh between inner plates (mm) Plate thickness(mm) Tensile strength KN Weight per meter/kg
208A 2040 25.4 7.85 1.5 14.1/3205 0.42
208B 25.4 7.75 1.6 18/4091 0.45
210A 2050 31.75 9.4 2.03 22.2/5045 0.73
210B 31.75 9.65 1.7 22.4/5091 0.65
212A 2060 38.1 12.57 2.42 31.8/7227 1.02
212B 38.1 11.68 1.85 29/6591 0.76
216A 2080 50.8 15.75 3.25 56.7/12886 1.7
216B 50.8 17.02 4.15/3.1 60/13636 1.75
220A 2100 63.5 18.9 4 88.5/20114 2.55
220B 63.5 19.56 4.5/3.5 95/14773 2.62
224A 2120 76.2 25.22 4.8 127/28864 4.06
224B 76.2 25.4 6/4.8 160/36364 4.7
228B 88.9 30.99 7.5/6 200/45455 6.23
232B 101.6 30.99 7/6 250/56818 6.72
208AH 2040H 25.4 7.85 2.03 14.1/3205 0.53
210AH 2050H 31.75 9.4 2.42 22.2/5045 0.79
212AH 2060H 38.1 12.57 3.25 31.8/7227 1.28
216AH 2080H 50.8 15.75 4 56.7/12886 2.17
220AH 2100H 63.5 18.9 4.8 88.5/20114 3.15
224AH 2120H 76.2 25.22 5.6 127/28864 4.57

Product Information

The products are made of high quality alloy steel production. The plates are punched and squeezed bores by precision technology. The pin, bush, roller are machined by high-efficiency automatic equipment and automatic grinding equipment, then through heat treatment of carburization, carbon and nitrogen protection mesh belt furnace, surface blasting process etc. Assembled precision by Internal hole position, spin riveted by pressure to ensure the performance of the entire chain.

Availability:

* Standard roller chain

* OEM roller chain

High Performance:

√ Strong Ultimate tensile strength

√ Perfect surface treatment

√ Durable,Flexible

Quality Assurance:

ISO9001: 2015 and GB/T24001-2016 / ISO14001: 20The product well displays environmental protection and energy saving. 15.

High quality: 

√Corrosion resistance

√Durable, Robust and Reliable

√Bad condition resistance

√Lower weight–high speed

Application industries:

√Manufacturing

√Agriculture
√Building Material
√Oil and Gas

√Technology and Science


Package:

Plastic bag+Neutral box +Plywood box

Adapted to:

* roller chains based on the requirements of ANSI B29.1

* Roller chain components are shot peenedAs a result, we have become a comprehensive manufacturer in the motion and control field providing an extensive lineup of products with superior durability, environment-friendliness, and quality. for greater fatigue resistance

* available with single strand roller chain,double strand roller chain,triple strand roller chain,four strand roller chain

* material used for roller chain 40mn

* heat treatment and special surface treatments are available on request

 

EPT ansi transmission chains and sprockets are widely used in Agriculture,Printing,Chemical,Food and Beverage,General Machinery,Oil and Gas,Packaging and Logistics,Paper Industry,Textile industry,Woodeworking Machinery and so on. 


The biggest characteristic is that the chains can be customized in different standard and materials according to your requirements. Made from the steel and the up-to-date skills as well as precision procedures, the high quality roller chain can withstand strong pressure and high temperature.

High Precision Roller Chain China Manufacturer